In 2020, Qingdao Decent Group customized an industrial factory dedusting system for Shandong CNC Machine Tool Co., Ltd., a leading company in China’s precision manufacturing field. In view of the company’s large-scale precision machinery manufacturing plant, Qingdao Decent Group conducted long-term on-site field exploration in the early stage, aiming to better understand the layout of the plant and the source of dusty air, and design a tailor-made air purification system to create a safe and harmless environment for operators.
The project mainly uses high-efficiency filters and automatic airflow control integrated systems, which are customized according to the plant area and layout to ensure more precise air optimization configuration.
This cooperation fully demonstrates Qingdao Decent Group’s professional strength in providing customized industrial air purification solutions, which are our commitment to environmental safety in industrial environments. The complete success of this cooperation not only gained high praise and trust from customers, but also accumulated rich experience for us in industrial safety, and implemented Qingdao Decent Group’s commitment to be responsible to customers.
Factory Dedusting System
Operational challenges:
- Polluted air: Large amounts of dust and particles accumulated in the air not only pollute the air in the factory, but also harm the health of people who work there for a long time. Long-term exposure to polluted air can cause respiratory diseases, and in severe cases may cause irreversible damage to the lungs. In addition, long-term exposure to dust can also irritate the skin and eyes of workers.
- Degraded equipment performance: Long-term accumulation of dust will cause wear and tear on the running machines. Long-term exposure to dust will further increase the wear and tear of the machines, and eventually cause machine failures that affect normal operation. This directly affects the factory’s operating efficiency and equipment maintenance costs.
- Product quality damage: Dust in the air will damage instruments, especially precision instruments, resulting in a decline in the quality of processed products and product components, affecting the factory delivery process.
- Inefficient layout: The existing air purification system is inefficient and cannot solve the problem of dust and particle hazards in the factory. It also causes waste of resources and space, and invisibly increases operating costs.
Factory dust removal system: Qingdao Decent Group air optimization solution
Based on a deep understanding of the factory layout and operational details of Shandong CNC Machine Tool Co., Ltd., we have designed a solution that integrates advanced filtration and dust removal systems to achieve key components for maximum efficiency and reliability:
- Optimized pipeline layout: According to the specific functional layout design of the factory, the existing resources are maximized, the existing space of the factory is maximized, the layout is optimized, efficient airflow control is achieved, and reasonable dust-laden air transportation is achieved while reducing energy consumption.
- High-performance industrial dust collector: As the core of the system, a dust collector with a sturdy and durable structure is selected to maintain continuous and smooth operation.
- Powerful centrifugal fan: The suction force generated can reasonably and effectively draw dust and particles into the entire system.
- Partition filtration: The use of partitioned airflow can accurately reach the source of dust and achieve pollution filtration.
- Intelligent sensor: Real-time monitoring, adjusting fan speed, and optimizing energy utilization.
An interior view of a manufacturing facility equipped with Qingdao Decent Group’s advanced dedusting system, featuring overhead ducts and collection points for efficient air purification.
A detailed view of the robust ductwork and structural components of external factory dedusting system, highlighting its industrial-grade construction.
Qingdao Decent Group provides robust external dedusting systems, like this one connected to a factory building, ensuring clean air and environmental compliance.
The factory dedusting system of Shandong CNC Machine Tool Co., Ltd. was successfully commissioned in 2020, marking the complete success of this project, and Qingdao Decent Group received high praise from customers. Since the system was officially put into operation, it has fully achieved the expected dust removal effect, further optimized the existing air environment of the factory, and achieved improved operational efficiency. This industrial dust removal system project once again proves Qingdao Decent Group’s core advantage in providing high-quality industrial and laboratory air purification solutions.
Qingdao Decent Group has always been committed to working with factories and industrial facilities around the world to jointly meet their unique dust control challenges. We are committed to innovative engineering, reliable product quality and excellent customer service to ensure that every factory dust removal system we design can contribute to a safer, cleaner and more efficient industrial future.
Why choose DECENT factory dust removal system?
Qingdao Decent Group’s factory dust removal system stands out with the following advantages:
- Scalability: Flexible design suitable for factories and laboratories of all sizes, providing customized solutions from the beginning of design.
- Sustainability: Provides equipment components with durability as the basic requirement, reducing equipment downtime and maintenance time.
- Full process support: Intimate service from pre-consultation to after-sales maintenance.
Explore more about our industrial air filtration equipment.
Explore more DECENT industry and laboratory safety cases.